Band saws are one of the most essential cutting tools for any worker, especially craftsmen. They offer a lot of versatility in cuts, great for DIYers and professional workers alike.
Not only do they create intricate cuts, they also are the easiest and most efficient saw to use for any worker.
You can find band saws mostly used in woodworking, metalworking and lumbering. With its ability to cut irregular or curved shapes, you can work magic in any creative project.
To help you get started with this efficient cutting tool, the RockHardToolz team presents this beginner’s guide on band saw. You can use this to learn how to take advantage of band saws for DIY projects to commercial production.
In this guide, we shall discuss the following areas of contention:
A band saw is a saw with a long ribbon-like blade that consists of a continuous band of metal with saw teeth, stretched between two or more wheels.
Band saws started from a British patent of William Newberry in 1809. This early band saw was not durable, though. It constantly failed amid the regular flexing of the blade over the motor’s wheels.
The first American band saw patent that gave birth to the modern commercial band saw is from Benjamin Barker of Ellsworth, Maine, in January 1836. This was expanded into a commercial design by an engineer named Paul Prybil.
Soon there were band saws everywhere, particularly among lumber yards and builders.
Band saws pack a lot of functionality in their large built, especially for masonry and furniture making. Its band saw cuts uniformly from an evenly distributed tooth load. You can also get more control in the process since the saw blade comes up through the flat surface of the table, where the workpiece is moved into the saw to create cuts.
Depending on what you want to use it on, band saw blades vary in size and types. Each band saw blade varies in the number of points (teeth) per inch, the gauge (thickness) of the blade, and its width.
The common rule of thumb for band saw blades: the narrower the blade, the tighter the curve it will cut.
Here are four of the most common types of band saw blades:
There is a type of band saw for any task or material you want to work on.
Here are some types you will encounter in workshops, hardware stores and online marketplaces:
Band saws for metal cutting have specifically-designed blades to cut metal better while mitigating waste and allowing for better control.
Band saws are typically designed for wood cutting. You can find many band saw blades that cater to different woods.
Its name comes from its vertical cutting position, typically driven by an electric motor through a belt transmission.
They are very versatile, great for cutting tasks from simple stock piece cutting to contours, filing, and polishing.
This is a floor-mounted machine that makes basic cuts on solid steel, tubing, and irregular pieces. Its name comes from its blade’s horizontal cutting position - cutting down into the workpiece. The material being cut is mounted in a vise attached to the bed of the machine.
Workers mostly use them to cut pieces at right angles or miter angles.
Most pro-grade band saws are large floor standing saws. They are very powerful, spacious, and high-cutting saws.
They are great because they have larger workspace, table size, and positioning. This makes intricate cutting and ripping large piece much easier than with smaller models. But they are not for the diyer or homeowner because they are most expensive type of band saw.
If you want the efficiency of floor standing band saws but at a diyer-friendly price, get a benchtop band saw. They are mobile versions of floor standing models.
Benchtop band saws work as powerful and versatile as floor standing models, but do not take as much space as the latter.
Portable and handheld band saws are similar in size to a handheld circular saw. They can cut only small pieces which makes them great for trimming excess from work pieces.
They are mostly favored by plumbers to trim pipes, either metal or plastic.
Meat band saws are named after the only thing they can cut – meat. Butchers use them to cut and trim down large pieces of meat.
They cut through bone, flesh, and fat, with minimal waste. If you like to hunt or cut meat before a long meal prep, you can get an affordable meat band saw.
You can use a band saw for many tasks, including:
Here are some tips on how to use a band saw efficiently on a few tasks:
As with any tool, long-lasting efficiency is only possible with regular upkeep. That means cleaning and storing your band saw safely.
A band saw is one of the most worthwhile tools to get for your woodworking, crafting, or building business. With one in your hand, you can cut many different materials from wood to meat. It works fast and efficiently and can be your heavy-duty work partner.
To learn about band saws and other tools of the trade for DIYers and professionals alike, go to Rockhard Tools. We offer you everything from product reviews to how-to guides. Rockhard Tools provides top quality masonry drill bits, jobber twist drill bits, anchors and fastening systems, hacksaw blades, jig saw blades and more.